Yup .. been there, done it, found it.
I have seen this a few times where the cocking lever is basically folded sheet. I have often wondered about fixing a steel bar in the 'slot' to beef it up a little, but have never done so. A tweak in a vice usually cures the problem.
I thought you were going to say the spring had had some washers added, or was the wrong spring and had thus become coil bound ...
Cheers, Phil