Quote Originally Posted by troddenmasses View Post
I am going to test it a few times first with a heavy load of powder and lead to make sure that it doesn't explode (and that my calcs are correct), and will then probably send it for proof - just to be secure in my own mind. Pics to follow as soon as it is on ticket.
If you use a ball projectile, and the barrel wall is strong enough to withstand the maximum charge that will burn completely in the barrel length, it's unlikely that an extra-heavy load will increase the pressure further, or indeed do anything other than deposit unburnt powder downrange.

The old flintlock riflemen used to test new powder batches by working up charges until they could see granules or burn-pits on paper (or snow in winter!) a few yards in front of the muzzle, then backing off a little. That way they knew they'd established the charge for the best performance achievable with that batch.

Regards,
MikB