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Cheap plastic knifes from pound shop with the retractable blades that extend enough to cut all the way through the foam
Evil Bay item 221171545196 sell four for a pound in my local pound shop
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I bought a sheet of packing foam (the hlb stuff) and found that works really well for making your own inserts. Have heard that kaizen foam cuts well also.
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You can get replacement pick and pluck foam from Peli UK.
https://peliproducts.co.uk/1500-pick-n-pluck-foam
Yes, I know its an old thread, but its also available for other cases.
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