Well ladies and gents I do believe, as the title says...a regulated s310/410 build up.
After the last issues I stripped down again and on inspection discovered the knife edge of the piston was far from square. And following a bit of head scratching on how to best true it I finally managed to get it mounted in a collet in the lathe tool post, meaning I could adjust for square on the compound slide with a centre drill mounted run the lathe chuck as a cutting tool. Piston cured.
So now reassembled, a bit of adjustment on the reg to get the pressure back to 100 bar...its holding air in both the main and stand of air chambers.
Tweaking the valve spring I'm at 11.2 ft lbs with field diablo. And while I haven't yet completed a good shot velocity table to see exactly how consistent it is, initial results seem promising. And while just tinkering in the back garden I took about 40 shots before recharging via stirrup pump and the pressure had only dropped from 190 bar to around the 140/150 bar area so I am feeling that I should get a good 80 shots if not more.
Happy...yes.