Hi angrybear.
I received a call from Jeff late last afternoon, he had a big smile in his voice
After isolating stages he discovered that a gland seal was passing. He has sorted that by resorting to using 3(?) smaller O rings.
I will know more when I visit next and I'll post images if possible.
He tells me that it now pumps up quite efficiently.
So much so that while pumping up his pneumatic air rifle, the old hose couldn't take it and blew out in protest