I'm having problems with the above. I've got the Electrostaticmagic gun and it really works great. The problem comes after the coatings done.. I CAN'T GET THE BULLETS OFF THE TRAY!!!!!.

The bullets have to go on a metal tray because they have to be earthed but of course the tray also gets powder coated and once they whole thing has been in the oven the bullets are pretty much stuck to the tray.

I tried a sheet of perforated steel which is a bit easier. The pattern is 60% open so there's less contact area between bullet and tray, but it's still not easy. I also tried a steet of stainless steel (not perforated) and they were REALLY stuck.

One other thing to mention is that one batch I actually forgot to use the earth lead.. didn't seem to make any difference, they still powder coated really well.

I'm wondering if I could spray the tray with something (WD40 or something) before positioning the bullets so the powder coat wouldn't stick to it.

Any ideas?????