Well after chopping an extra 10mm off the guide the gun cocks and fires so I ran it over the chrono. :-
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I'm not happy with it though, and I'm quite happy to admit that I'm way out of my comfort zone using a leather seal.
I soaked the seal in Neatsfoot Oil while I was machining the weight and polishing all the internals, then I dried it off before reassembly.
Though most of the shots over the chrono with Superdomes are in the 585 - 600fps range, every now and then it'll fire at just under 300fps for a couple of shots and then go back up.
When it is running at the higher velocity it's fairly consistent either with or without a bit of smoke which is weird.
Now I know the age old advice with leather seals is to put a couple of tins of pellets through the gun until it settles down but life's too short for that, besides which I'm a tight git --- have you seen the price of pellets lately.
Anyway, I'm going to leave it alone for a day or two now while I think about it, as I still think I'd be happier using a synthetic seal or O ring as I know where I am with them.
Another thing I'm not happy with is the cocking stroke as the gun sounds like a bag of spanners --- I put this down to the awfull Spring guide and piston.
Apart from the above we're all good.
At least I now know why nobody bothered to tune these back in the good old days --- they're a right pain in the arse to work on.
All the best Mick